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Saturday, 4 February 2012

Class-A Audio Amplifiers


A class-A audio amplifier is pretty wasteful of power but when plenty of power is available the simplicity is attractive. Here is a simple darlington transistor example intended for use with a 5 volt power supply:
schematic
This circuit and the following aren't for beginners; they are of limited usefulness and require an understanding of the underlying principles and potential applications. They all pass DC through the speaker which is wasteful and can cause problems for the inexperienced builder. If built without variation, they should perform as described but make sure to read the text.
The 5 volts should be provided by a regulated power supply. The efficiency is below 25% and significant DC current flows in the speaker and that additional power should be figured in to the power rating of the speaker. But look how simple it is! The voltage gain is only about 20 and the input impedance is about 12k. The schematic shows two values of bias resistor to be used with the corresponding speaker impedance. With the 150k bias resistor and 8 ohm speaker, the circuit draws about 210mA (1 watt) and can deliver about 250 mW to the speaker which is plenty of volume for most small projects.   The speaker should be rated at 500 mW or more and should exhibit a DC resistance near 8 ohms (perhaps 7 ohms). Check the candidate speaker with an ohmmeter; much below 7 ohms will cause excessive current draw. With the 220k resistor and 16 ohm speaker, the circuit draws about 100 mA (500 mW) and delivers about 125 mW to the speaker. The 16 ohms speaker should be rated at 200 mW or more and exhibit nearly 16 ohms of DC resistance. (Most small speakers have a DC resistance near the rated impedance and that resistance is used to set the quiescent current level in this circuit.) Other NPN darlington transistors will work but choose one that can dissipate 1 watt minimum. Most power types don't need a heatsink but tiny TO92's might overheat.
If the inefficiency of the class-A hasn't dissuaded you yet, here is a 4-transistor amplifier suitable for small signals:

schematic
The input impedance is about 5000 ohms and the frequency response is flat from 30 Hz to over 20,000 Hz. With the 8 ohm speaker the current drain is about 215 mA and the gain is about 1700 (64 dB). With the 16 ohm speaker the current gain is about 110 mA and the gain is about 2500 (68 dB).  A volume control may be added by connecting one end of a 5k potentiometer to ground, the wiper to the amplifier input. The other end of the pot becomes the input.
Lets face it; just about any of the various IC audio amplifiers make more sense than this inefficient design. But, this circuit uses parts with only 3 legs. Umm, it doesn't use large capacitors except for the power supply bypassing. Lets see, its more fun-ariffic.  Well, lets see if we can come up with a project that takes advantage of the inefficiency:
schematic
So, what is it?
It is a modulated light sender! Connect the input to an audio source or microphone (a speaker will work) and the audio will amplitude modulate the light intensity. The inefficiency of the class-A works in our favor now, lighting the lamp to mid-brightness with no audio present. Actually, with a 4.7 volt bulb, the lamp will be near full brightness and will be "overdriven" on sound peaks. A higher voltage bulb will last longer but will be dimmer. Try a 6.8 volt bulb as a compromise. With a sensitive detector like a phototransistor, this communicator will work several hundred feet (at night). Best range is realized if the bulb is mounted in a typical flashlight reflector and the detector is similarly mounted. The input capacitor is reduced to .01 uF to give the amplifier a high-pass character to compensate for the slow response of the bulb. The audio will sound a bit muffled, anyway. The clever designer could use this amplifier for the receiver, too, switching the speaker to the input for transmitting and to the output for listening. If you choose a detector with good infrared response, like a pin photo diode, you can add plastic IR filters to block out ambient light and make the communicator harder to see at night.
Increasing the voltage to 12 VDC, replacing the bulb with a  3 watt, 16 ohm speaker and replacing the .01uF with a 1uF gives an audio amp that will deliver nearly 1 watt of audio power. The speaker will get warm, however! (Due to the nearly 2 watts of DC power in the speaker coil.)